Walnut processing line LDO-200

The automated industrial line is an advanced machine designed for processing walnuts on a production scale. With modern features and the latest technologies, this line offers a comprehensive solution for optimizing walnut processing, minimizing manual labor, and increasing productivity.

Key Components of the Line:

1. Nut Cracking Machine: The heart of the line, using a conical cracking principle that ensures precise and gentle shell breaking with up to 80% yield of whole kernels. Perfect for walnuts from both your own orchard and external suppliers.
2. Re-Cracking Drum: A drum-type device that cracks walnuts not fully opened in the initial stage. Located above the vibrating screen, it ensures the material is directed straight to the sorting phase.
3. Aspiration System: Efficiently separates shells and membranes from the kernels. Cleaned nuts are automatically transferred to the lifting conveyor without manual handling.
4. Vibrating Sieve with Aspiration: Classifies kernels into fractions – halves, quarters, and eighths. Each fraction undergoes final cleaning in a dedicated aspiration column.

Film: Linia do przetwarzania orzechów włoskich LDO-200:

Machine Advantages:

• High Productivity: Processes up to 200 kg of walnuts per hour, boosting production and meeting demands of large-scale operations.
• Comprehensive System: Includes a conical cracker, aspirator, conveyor, re-cracker, and vibrating sieve with aspiration – all controlled from a single panel.
• High Product Quality: Innovative solutions ensure clean, intact walnut kernels of excellent quality.
• Automated Operation: Automation systems reduce human error and ensure smooth and efficient performance.
• Easy to Use: Requires only one operator, as the line performs up to 98% of processing tasks automatically.

Operating Principle:

• Cracking: The conical nut cracker breaks the shell around the entire nut, granting access to the kernel. Cracked nuts go directly to the suction column.
• Aspiration: A powerful aspirator removes shells, membranes, and dust. Clean nuts are passed onto the conveyor belt.
• Transfer: Kernels are transported to the next stage of processing via conveyor – re-cracking.
• Re-Cracking: The drum-type breaker cracks remaining unprocessed nuts and directs the output to the vibrating sieve.
• Sorting: The vibrating sieve separates kernels into fractions (1/2, 1/4, 1/8, crumbs). Each goes through a final cleaning in an aspiration column to remove shell residues and dust.

This industrial walnut cracking and sorting line can automate up to 98% of the entire walnut processing workflow, significantly improving business efficiency. For even better performance, consider adding a walnut calibrating machine for uniform sizing and an inspection table for manual quality control.

Discover the future of walnut processing. Increase productivity, ensure top-quality results, and stay ahead of your competition with our advanced industrial solution.