Feed Granulator: what problems can it solve
Granulators allow you to solve many problems.
Farmers also began to pay attention to granulators. With the help of this equipment, it was possible to create a feed pellet, which the animal must eat in its entirety, without selecting its favorite ingredients, and therefore providing the body with all the necessary nutrients.First, we should define the term "granulator". A Granulator is an equipment that converts bulk raw materials (feed mixtures, sawdust, straw) into granules. After processing, the ingredients do not lose their nutritional value, but on the contrary become better. In detail, it looks like this.
For what purpose was the granulation press created? Back in 1930 in the USA in one of the sawmills it turned out that when pressing wood sawdust secrete a sticky substance called lignin. Compressed sawdust and other waste from the wood industry during combustion gave off much more heat, and their storage was convenient. It was then that the idea of creating a granulation Press appeared, which will process waste into an efficient biofuel that does not emit toxic and chemical elements into the atmosphere. At first, the idea was not taken seriously because of the low cost of gas installation, but over the years and the change in gas prices, pellets and pellet boilers began to spread at the speed of light.
Farmers also began to pay attention to granulators. With the help of this equipment, it was possible to create a pellet of feed, which the animal had to eat in its entirety, without choosing its favorite ingredients, and thus obtaining from it all the necessary nutritional values. An important advantage is the easier storage and transport of such feed and the possibility of producing granules not only for animals, but also for poultry.
WE DELVE INTO THE GRANULATION PROCESS: WHAT HAPPENS TO LOOSE FEED
At the pressing stage, the bulk material is subjected to high temperatures and strong pressing, as a result of which complex chemicals decompose into more simple ones. For example, starch breaks down into simple sugars, which are better and faster absorbed. In addition to these advantages, it can also be noted that the mixture passes the stage of disinfection, pathogenic microbes that provoke intestinal infection are removed.After loading into the tray, the mixture is evenly fed into the pressing part of the granulator, namely the rotating die and the moving rollers. Then the pressed mixture leaves through the through channels (holes). The length of the granules is controlled by a special cutting knife installed in the granulator, and the diameter – thanks to different holes in the die. Specialists of the company "Technomashstroj" select the Matrix according to individual needs, taking into account what the customer wants to produce.
WHY IS IT MORE PROFITABLE TO BUY A GRANULATOR THAN TO BUY GRANULATED FEED?
First of all, this, of course, is the price, because every time we buy ready-made karma, we overpay at least 100%.Secondly, we can not be sure of the composition of the granules, because the manufacturer in order to reduce the price of the product can use some substitutes.
Third, we have the ability to optimize the feed according to your needs.
When buying a granulator, we have a guarantee that the animals will get exactly those ingredients that have been loaded into the tray. You can also be sure of the quality of the raw materials. In addition, the purchase of a granulator pays off very quickly due to the high demand for the finished product.
Specifics of GRANULATORS "Technomaszbud"
Our specialists produce granulators that are fully adapted to market conditions. Namely, these are granulators with low electricity consumption, efficient, versatile and inexpensive. These are not just words, because in our assortment there are models with a power from 1.5 kW to 37 kW and a capacity from 40 kg/h to 1000 kg/h. you can also always choose equipment according to size. We offer compact models that fit on a regular table and are easy to transport. There are also more advanced granulators that can be equipped with dryers, calibrators, conveyors and humidifiers, which allows you to create a small pellet and feed production plant.The versatility of our granulators is that by changing the matrix with through channels, granules with a diameter of 2 to 8 mm can be produced, which allows you to produce feed for cattle, medium-sized animals, rabbits and poultry. The advantages of granules have also been appreciated in fish farms: the granules do not smear for a long time in water and in a humid environment retain all their nutritional properties.
We also produce rollers and all components for the granulator. Spare parts are always available, so our customers do not have to worry about equipment downtime. The frame and cutting elements are made of stainless steel.
Our company offers the possibility of mounting the granulator on its own: each working node can be purchased separately. There is also a choice of engines. A 220 V or 380 V motor can be installed on the same granulator, which allows it to be used both at home and in production. It is also a useful option for people who already have a frame and other working elements, and they are missing only the engine.
Equipment for the production of granules can be safely called "2 in 1" due to the fact that at the output we can receive either granular feed or fuel pellets. It all depends on what raw materials will be loaded into the equipment: feed mixture or sawdust. In recent times, pellets made of straw, biomass, hay, sunflower husk, rapeseed, reed, grass, etc.are popular. In a word, what remains after harvesting in the field can automatically be converted into biofuel, heating a house or outbuildings, a farm, etc.with it.
Many will also be pleased to know that the equipment is easy to control and some models have control windows, allowing you to observe the process at every stage. No special training is required to start and operate our granulators: each operator will cope with this task. To find out more, you can call us, then we will tell you the details.
23/12/2019 19:02:21
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