Bale Shredder GTIS
- Product Code: GTIS
Description
The GTIS bale shredder is a high-performance machine designed for preparing biomass used in the production of pellets, briquettes, and other solid fuels. It is an important component of technological lines for processing straw and agricultural residues into biofuels.
The machine is designed for shredding all types of dry straw, including cereal straw, legume straw, and rapeseed straw. It also efficiently processes corn stalks and other plant materials supplied in cylindrical bales.
Applications of the GTIS Straw Shredder
The machine enables efficient preparation of raw material for further technological processes such as drying, pelletizing, or briquetting.
- wheat straw
- barley straw
- rye straw
- oat straw
- rapeseed straw
- legume straw
- corn stalks
- energy crop residues
Designed for Cylindrical Bales
The GTIS shredder is designed to process biomass compressed into cylindrical bales with a diameter of up to 1.5 m and a length of up to 1.5 m. Thanks to its robust design, the machine ensures uniform material feeding and stable operation even when processing large quantities of raw material.
High Capacity and Flexible Operation
The shredder's capacity depends on the type of biomass, its moisture content, and the screen installed. The larger the screen openings and the lower the material moisture, the higher the shredding performance.
- maximum raw material moisture content up to 35%
- screen opening diameter can be selected according to customer requirements
- adjustable particle size of the processed material
- preparation of biomass for further pelletizing or briquetting
Available Bale Feeding Configurations
Depending on technological requirements and the level of production line automation, the GTIS straw shredder can operate in two configurations:
- Version without bale feeding conveyor - intended for plants where bales are loaded using existing transport equipment or loaders.
- Version with bale feeding conveyor - provides automatic and continuous feeding of raw material into the shredder, increasing productivity while reducing operator involvement.
Thanks to the possibility of selecting the appropriate configuration, the machine can be optimally adapted to the existing production line and the individual needs of the customer.
Advantages of the GTIS Straw Shredder
- efficient shredding of various types of plant biomass
- designed for processing cylindrical bales
- high raw material preparation capacity
- adjustable shredding parameters according to technological requirements
- heavy-duty construction for industrial operation
- easy integration into pellet and briquette production lines
- low operating costs and high reliability
Technical Specifications of the GTIS Straw Shredder
| Model | GTIS-1 | GTIS-2 | GTIS-3 |
|---|---|---|---|
| Installed power, kW | 23.5 | 31.5 | 46.5 |
| Main drive power, kW | 22 | 30 | 45 |
| Nominal capacity*, t/h | 2 | 2.5 | 3.3 |
| Chopped material length**, cm | from 1 to 5 | from 1 to 5 | from 1 to 5 |
| Rotor speed, rpm | 1050 | 1050 | 1050 |
| Rotor diameter, mm | 750 | 750 | 750 |
| Internal drum diameter, mm | 1850 | 1850 | 1850 |
| Drum length, mm | 2000 | 2000 | 2000 |
| Overall dimensions (W × L × H), mm | 3000 × 2200 × 2850 | 3000 × 2200 × 2850 | 3000 × 2200 × 2850 |
| Weight, kg | 1200 | 1200 | 1200 |
* Capacity determined using a screen with Ø36 mm openings and raw material moisture content of 15%.
** The length of the chopped material depends on the selected screen, the type of straw, and the moisture content of the material.
An Essential Machine for Pellet and Briquette Production Lines
The GTIS straw shredder is a high-performance machine designed for preparing biomass before pellet or briquette production. It ensures uniform shredding of raw material, facilitating further processing and stable operation of the entire production line.
The machine can process dry cereal straw, legume straw, rapeseed straw, corn stalks, and other plant residues compressed into bales. It is designed to shred cylindrical bales with diameters of up to 1.5 m, eliminating the need for manual loosening before processing.
Key Advantages of the GTIS Straw Shredder
- processing of various types of biomass;
- shredding of complete bales without prior loosening;
- interchangeable screens for adjustable particle size;
- processing of raw materials with moisture content up to 35%;
- heavy-duty construction for continuous industrial operation;
- suitable for pellet and briquette production lines;
- reduced manual handling requirements;
- easy integration into existing production processes.
Industrial Bale Shredder for Straw and Hay
The shredder can be supplied in a standard version or equipped with a bale feeding conveyor. The additional feeding system improves operation, partially automates the process, and reduces operator workload.
The actual machine capacity mainly depends on:
- the type of processed raw material;
- its moisture content;
- the diameter of the screen openings;
- the required final particle size.
Drier material and screens with larger openings provide higher throughput. Selecting the appropriate screen allows the biomass to be prepared according to the requirements of the next production stage.
Applications of the GTIS Shredder
The machine is suitable for use in:
- pellet and fuel briquette production lines;
- plants processing agricultural residues;
- biomass fuel preparation systems;
- farms and agricultural enterprises;
- facilities processing plant waste;
- feed and animal bedding production plants.
The GTIS straw shredder can operate as a standalone machine or as part of a complete technological line. The machine configuration is selected according to the type of biomass, required capacity, and desired particle size.
Before purchase, we help configure the equipment according to specific production conditions. It is also possible to prepare a customized configuration based on the loading method, raw material parameters, and the requirements of the existing installation.
Do you need more information about this device?
Contact us – we will advise you on the best solution!
Contact us