Granulation Line LDG-4000 (KOMBI)

The LDG-4000 (KOMBI) pellet production and granulation line, equipped with the PRIME-400 pellet mill, features specific technical parameters, which can be read in detail here.

In the presented pellet production line, we have combined the screw feeder and mixer into a single raw material feeding system for the pellet mill. Additionally, the set includes a humidifier to moisten raw material if it is too dry. This solution provides benefits such as practicality, ergonomics, and compact dimensions. Combining two systems has allowed for a reduction in electricity consumption costs.

The line includes:

1. Screw Feeder PS-200:

This component consumes 0.75 kW of electricity and allows smooth regulation of raw material feeding speed using a frequency converter.

2. Humidification System:

The main components of the humidification system are a valve, a pump, a 100-liter water tank, and a nozzle. The system is connected to a rack above the working part, allowing the required moisture to be added during granulation. Power consumption is 0.37 kW.

3. Reliable Pellet Mill PRIME-400:

The PRIME-400 granulator easily handles various types of raw materials, achieving an output of up to 500 kg/h for sawdust pellets and up to 550 kg/h for feed granules. A 37 kW motor is used for pellet production.

4. Granulate/Pellet Cooler and Calibrator KC-200:

This component additionally cools the product, as pellets heat up during the pelleting process. The device removes dust and crumbs using a special drum. It consumes 0.12 kW.

5. Enclosed Extraction System SO-2:

This device, using a fan, ensures air circulation necessary for cooling the granules and collects calibrated raw material residues and dust in a bag container. Its power is 1.5 kW.

6. Control Panel:

With compact dimensions and a built-in automation cooling system, the control panel is reliable and easy to install near the production line. It includes an ammeter and thermal protection for each motor in the line.

The belt conveyor is not included in the set!

Cables for connecting the line are not included in the set.

Types of Lines

1. LDG-4000 KOMBI Line

2. LDG-4000 KOMBI 40 kW + PT-500 Conveyor with Fans

3.  LDG-4000 Line with a calibration hopper (equipped with a mesh to filter out bark, wood pieces, branches, and debris) + PT-500 Belt Conveyor with Fans 

4. LDG-4000 KOMBI 40 kW Line + PT-500 Belt Conveyor with Fans + RD-1000 Shredder with Cyclone 

5. LDG-4000 KOMBI 40 kW Line + PT-500 Belt Conveyor with Fans + RD-1000 Shredder with Cyclone + PT-1000 Conveyor-Calibrator.

6. LDG-4000 KOMBI 40 kW Line + PT-500 Belt Conveyor with Fans + SA-600 Aerodynamic Sawdust Dryer 

7. LDG-4000 KOMBI 40 kW Line + PT-500 Belt Conveyor with Fans + RD-1000 Shredder + SA-600 Aerodynamic Sawdust Dryer with MAX Feeder 

8. LDG-4000 KOMBI 40 kW Line + PT-500 Belt Conveyor with Fans + RD-1000 Shredder + PT-1000 Conveyor-Calibrator + SA-600 Aerodynamic Sawdust Dryer with MAX Feeder

What raw materials can our LDG-4000 KOMBI line process?

The equipment can easily process sawdust from hardwood and softwood species, grain waste, chaff, herbs, hay, seed husks, grain-based feed mixtures, and waste from plastic production.

High power and reliability are ensured by the moving rollers installed in the PRIME-400

Finished products that can be obtained with the LDG-4000 KOMBI:

1. Pellets from sawdust, wood chips, dust from deciduous, coniferous trees, and MDF boards.
2. Biomass pellets (straw, branches, wood chips).
3. Granules from plant waste (sunflower husks, buckwheat, and other plant species), used in the energy industry.
4. Granulated feed with a homogeneous structure, which has a digestibility of 90%.
5. Granules from plastic materials, which are then used in pipe production.

In this way, the waste disposal problem can be solved and more. It completely reduces costs and ultimately generates profit!

Technical Specifications of LDG-4000 (KOMBI)

LDG-4000 (KOMBI) equipped with the  PRIME-400  granulator with a capacity of up to 500 kg of product per hour. The motor power is 37 kW, powered by a 400V network.

Such a line can be installed even in a small space, further reducing constant expenses for renting or maintaining a production hall.

Additionally, spare parts can be ordered from us, such as a set of dies with holes of 2mm, 3mm, 4mm, 5mm, 6mm, and 8mm. This allows the production of pellets of different sizes. Our customers can order any part for the LDG-4000 (KOMBI) line.