Single-drive disintegrator working module

Single-drive disintegrator working module is the most important working element of the DIPS series disintegrator, responsible for the process of very precise grinding of materials by the impact method. The module is intended for the construction of new devices, modernization of existing installations, or replacement of a worn working part without the need to purchase a complete disintegrator.

The design has been adapted for operation with electric motors with a power of 4 kW or 5.5 kW, which makes it possible to match the device configuration to the required capacity and the type of processed material. Thanks to its compact design, the module can be easily integrated with your own machine design.

Operating principle

The grinding process takes place by the method of intensive impact action. The material enters into the zone of the rotating working disc equipped with grinding pins, where it is broken into very fine fractions as a result of repeated collisions with the working elements and between the material particles themselves.

This technology makes it possible to obtain high homogeneity of the final product and a very fine fraction while maintaining high process efficiency.

Main advantages

• Compact working module for the construction or modernization of disintegrators
• Possibility of operation with 4 kW and 5.5 kW motors
• Grinding of materials to a fraction from 20 to 200 μm
• 80 grinding elements on the working disc
• High wear resistance of the working elements
• Service life of the working pins up to 400-600 tons of material
• Stable operation at 3000 rpm
• Easy integration with your own device design

Application

Single-drive disintegrator working module is intended for grinding natural and artificial materials with a hardness of up to 4 on the Mohs scale. It is used in the food, chemical, construction, pharmaceutical industries, as well as in research laboratories, where it is required to obtain material with a very high degree of fineness.

Technical drawing:

Technical parameters

• degree of grinding - 20-200 μm
• maximum material hardness - 4 on the Mohs scale
• diameter of the moving discs - 450 mm
• number of crushing elements (pins) on the disc - 80 pcs.
• service life of the crushing elements - 400-600 tons (depending on the material)
• disc rotational speed - 3000 rpm
• recommended motor power - 4 kW or 5.5 kW
• dimensions (L×W×H) - 527 × 525 × 580 mm